Month: July 2017

Organizing Your Workshop

An organized workspace is an efficient one. And although that idea seems simple enough, there are many workshops throughout the world that are unorganized with equipment and supplies in disarray. Whether it is tools, materials or personal items, there is always a solution to keep everything in its place and organizing it to next level . But what about the rest of the workshop? Shouldn’t everything be kept organized if the workshop is to remain effective?

If organization is key to an effective and efficient workshop, then Toyota is the locksmith. They created a system of five principles known as the “5 S’s” which was designed to be used by any organization to keep their workspace cleaner and more organized. 

Let’s take a look at the 5 S’s and learn more about how you can have a well organized workshop that is more productive.

warehouse storage

Sort: 

Anything that is not needed in the workspace should be either removed or stored in shelving units, lockers or specialized bins.

Set in Order: 

Everything that is needed in the work area should have a designated spot and all employees should be aware of this. Having equipment and supplies assigned to specific shelves or containers is important to workspace efficiency.

Shine: 

The workspace is kept clean and looking new. This includes touching up paint regularly, polishing metal tables, racks and other surfaces and replacing equipment that is broken.

Standardize: 

Standardizing procedures such as housekeeping and preventive maintenance will also ensure the workspace looks new and operates effectively.

Sustain: 

This step requires employees to ensure that the procedures are followed keeping the workspace clean, organized and functional.

If you are going to commit to the Five S’s principles. You will need to ensure you have adequate storage solutions for your materials, products and equipment. Contacting a storage solution company that carries a wide range of products. It is capable to help businesses stay organized and promotes organizing better is the first step.

If you’re looking for a company like that, contact Huameilong today ! We’re a storage solution company which manufacturing wide range of material handling products like wire container, wire decking, tire rack, post pallets, etc.

Call us at +86-411-836-159-95 or email us at sales@hmlpak.com, we will be more than happy to help… for FREE!

Essential Steps to Successful Tire stacking rack System

Here are the important things that need to be considered when it comes to setting up your Tire warehouse and takes full advantage of your building.

Bulk Storage

If you are storing bulk quantities of tires, you should always consider maximizing your warehouse by having your tire rack back to back. This will help you get the most out of your building. When the rack is empty, fold it, take it off the way and grab your tires from the one in the back or beside.

The aisles have to be at least 10 to 12 feet to allow the lift truck to circulate easily everywhere in the warehouse.

Staging Area – Shipping and receiving

It should be big enough to help you prepare your orders and also store the empty tire stacking rack. We always try to keep at least 25 to 30 feet deep if possible. This is the key to save time on loading and unloading your trailers or containers.

The small quantities/SKUs/ customers’ tires

Try to avoid wasting too much floor space for these small quantities of tires. Make the aisles smaller: 4-5 feet is good. It will be easier for picking and also get access to more tires at the same time. Order pickers lift trucks are the best lift tire stacking rack for these operations.

City/fire department

Before setting up the warehouse always contact the city and fire department to see if there are any restrictions or modifications that need to be done before moving on with your tire storage project; the height of the racks, sprinklers and many more. Nobody likes to be restricted to 25% of the storage capacity after signing a 5 years leasing contract so don’t forget to check prior to buying a storage system.

Layout consulting

Huameilong is always here to help you with your projects. As a tire rack manufacture for years, we offer full layout consulting based on our great experiences and knowledge. If you have any questions buying a tire rack, do not hesitate to call us at +86-411-836-159-95 or email us at sales@hmlpak.com, we will be more than happy to help… for FREE!

How to Order Pallet Rack Wire Mesh Decking

Pallet rack, by its nature, automatically consists of at least two main components: upright frames and cross beams. Upright frames act as vertical support, while crossbeams support loads placed on the racking and help stabilize the system. But, if you’re planning to place loads on your pallet rack, and we’re guessing you are, there’s a good chance you’ll want to place some type of wire mesh decking on your cross beams. The two beams are strong, but they don’t provide much surface area on which to place loads, or room for error for that matter. 

There are a number of types of decking one can install on their pallet rack system, but we recommend wire mesh decking, widely recognized as the industry standard. One can use wood and other alternative shelving, but we have a blog article here dedicated to why this isn’t the best idea. We’ve put together a brief, straightforward outline of the steps involved in ordering wire mesh decking

Fortunately for those in the market to purchase wire decking, it’s a pretty easy process.

1. Choose your channel style.

Wire decking is supported by “channels,” and these channels are available in two styles: U Channel and Flare Channel. The type of channel you need will depend on the type of pallet rack beam the decking will sit on.

2. Measure your pallet rack cross beam length.

You’ll want to measure the length of your pallet rack cross beam. 

3. Measure your upright front to back

In order to figure out the correct dimensions for your wire decking, you’ll need to measure the depth of your uprights. This is done by measure from the outside of one end of the upright to the outside of the other end of the same upright.

4. Measure the width of the top of your beam.

The next measurement to take will be the width of the top of your pallet rack cross beam. There is no standard width for the top of a pallet rack cross beam. It is crucial to collect an accurate measurement.

5. Measure the depth of your beam step.

After measuring the width of the top of your beam, you’ll want to measure the depth of the beam step, i.e. the depth from the top of the beam at which the beam becomes wider.

6. Figure our the maximum capacity needed per pallet position.

Calculate the maximum capacity you’re going to need per pallet position. This step is fairly self-explanatory, and the figure you calculate will depend directly on what you plan to store on the rack.

7. Find the manufacturer of your pallet rack.

Determine the manufacturer of the pallet rack you’re going to be using the mesh decking with. This can usually be done by looking for a logo or name imprint on the rack system. It can also be done using a google search or a pallet rack guide.

8. Find all part numbers for your rack system if available.

If available, locate all part numbers on your particular rack system.

9. Figure our how many mesh decks you need.

Finally, before ordering, you’ll want to figure out how many mesh decking you’re going to need. There is generally one mesh decking per pallet position.

Hopefully, this article has lessened your confusion and not made it worse. If we left your wire mesh decking questions unanswered, give Huameilong a call at +86-411-836-159-95 or email us at sales@hmlpak.com to talk to a pallet rack specialist about your wire mesh decking needs. We will be more than happy to help… for FREE!

Wire Mesh Decking for Pallet Racks

Wire mesh decking is to pallet racking what belts are to pants; their importance as an accessory is often ignored, and the important job they do taken for granted. Even though wire decking makes pallet racking easier to use and more versatile as a storage tool, many customers are still a little murky about what exactly wire mesh decking is, why it’s useful, and exactly which kind they need. Many of the people we speak with aren’t sure what to call it (Wire mesh? Metal grates? Steel decks? Things that sit on top?) and aren’t sure what we mean when we ask whether they need U channel or flare channel decks (“What’s the difference?”). 

To help prevent you from joining in the confusion, we’re here to explain the differences between U-channel decks and flare channel decks. Who needs which kind, and why it’s important to have the right support channel to fit your pallet rack beams.

Support Channel: The Backbone of the Wire Decking

The support channel is the backbone of the wire decking and, as the name suggests, provides most of the load support. Support channels sit below the actual wire mesh platform, and the number of them on any one deck is usually determined by the width of the deck. Decks that are wider will have more support channels, and vice versa. If the decks are being used for a particularly heavy-duty application, a custom number of support channels can be requested by the customer to provide additional strength.

Wire decks with either three or four support channels are the most common, but decks with as few as two and as many as five channels are still widely available. The number of channels on a wire deck isn’t the only thing you’ll need to know about support channels before ordering, however. You’ll also want to know which type of channel you’re going to need for your warehouse operation.

U-Channel Mesh Decks vs. Flare Channel Mesh Decking

There are two primary types of support channels: U-channel and Flare-channel. 

As you can guess, U-channels were given their name due to their resemblance to the letter U. If one were to look at a U-channel deck head on, the cross section would bear a strong resemblance to the letter from which it gets its name. The U-channel is a single, unchanging piece of steel. 

Flare channels, unlike U-channels, “flare” out at the both ends. Allowing them to wrap over the top of pallet rack beams. While this gives flare channels a universal fit, it also decreases the overall weight capacity of the mesh decks.

Which Type of Wire Mesh Decking is Right for Your Warehouse?

The type of wire mesh panels that best suits your pallet racking. It is dependent upon the type of beams the decks will be used with. 

The most common type of beam is the standard step beam, which has a 1 5/8” deep indent on the inside beam face, referred to as the beam “step”. When standard step beams are being used, U-channel decks are usually recommended, as the ends of the U-shaped support channel fit snugly on the beam step. Utilizing a U-channel deck allows the user to take advantage of the extra weight capacity provided by the U channel. 

Another type of beam is the 7/8” step, or “bulk step” beam. These beams are similar to standard step beams. It features a step that’s only 7/8” deep instead of the standard 1 5/8”. Users with 7/8” step beams have a couple of options: if available. They may choose to use 7/8” step U-channel decks, which are simply U-channel decks made for 7/8” step beams. If 7/8” step decks are not available, they’ll want to use flare channel decks. Least common but still prevalent is the box beam. Box beams have no step, but instead have four flat sides. Since there’s no step for a U channel to sit on, box beams require the use of flare channel decks.

All in all, the wire decking information required for most customers is fairly simple. U-channel decks are capable with step beams. Flare channel decks “flare” over the top of beams and fit any type of beam. Custom decks are built more specific capacity and measurement requirements is needed. However, for most applications, the type of beam, beam dimensions and the amount of weight. These are the primary pieces of information that is needed at the time of quotation.

Have we left your mesh decking questions unanswered? Give Huameilong a call at +86-411-836-159-95 or email us at sales@hmlpak.com to talk to a pallet rack specialist about your wire decking needs. We will be more than happy to help… for FREE!

Wire Mesh Decking From Huameilong Adapts to Your Racking Needs

Huameilong wire mesh decking can be configured to a variety of sizes, mesh apertures, capacities, and channel profiles.

Each configuration develops to suit any beams or racks, no matter it’s standard, stand-off or double deep rack configurations, multiple beams designs.

Step Wire Decks Provide Strength and Safety

Our step wire mesh decking are designed to work with standard industrial racking systems and provide you strength and safety for all your boxes and containers. The rugged steel construction creates a flat and resistant surface for even-weight distribution. The wire mesh design reduces the weight of your decking compared to solid panels and allows for more stacking in your racks.

When multiplied across multiple racks in your facility this can quickly represent a big increase. It values the amount and weight of material you can store.

wire mesh decking

Flared and Universal Wire Decking With Your Current Shelving Equipment

Designed for use with a variety of common shelving equipment, our universal wire decking is versatile and practical. We offer popular sizes for various depths of standard racking, including 24”, 30”, 36”, 42” 44” and 48”. Our universal wire decking is built with thick wire and sturdy welds. It is capable to combine different racking equipment, offering you real versatility and savings. We design our universal decking as easy to install, use and remove when you want to modify your shelving.

Inverted Channel Wire Decking Keeps Your Storage Decking Clean

Certain materials and situations call for clean storage that eliminates dirt and moisture accumulation. Our inverted channel mesh decking has inverted U-channel. It supports that prevent dust, dirt, crumbs and other debris from collecting.

The mating wire mesh panels sit flat against the support channels. It allows you even in weight distribution. This structure enables you to maximize your entire decking surface. Inverted channel wire decking is fast and easy to install, like all of our wire decking solutions.

inverted u
Inverted U-Channel

 

Custom Wire Decks for All of Your Customer Storage Needs

Can’t find the wire mesh decking solution you need? Not to worry — Huameilong can create the custom sizes your business demands. We can work with any racking and beams to create custom wire mesh decking. It maximizes your storage space and offers a strong, durable, safe way to store all items.

Get in touch by giving Huameilong a call at +86-411-836-159-95 or contact us by filling out our online form. We are very happy to help… for FREE!

The Benefits of Wire Mesh Container

Huameilong wire mesh containers are a superior option when compared to other traditional alternatives, such as cardboard boxes, bags and plastic bins. The lightweight but strong material, mild steel Q235, creates an ideal low weight-to-load ratio, meaning you can move more stock with less wire containers. Thanks to the spacing of the mesh design, contents are clearly visible — even when stacked three and four containers high — making it easy to see what is stored inside.

• Easy Setup and Breakdown:

Mesh containers assemble in under a minute by following a few simple steps. Breakdown is just as quick, as the collapsible containers fold down for economical storage and transportation. 

• Improved Access to Inventory:

Half drop down gates positioned on the side of the container allow for direct access to inventory — without additional lifting and rearranging. Gates lock in place to eliminate safety hazards and product breakage cause by unintended openings of containers.

• Storage Versatility:

From models that offers a tight 50x 50mm mesh for storing small parts to units with extended length to accommodate long and heavy tools, we carry collapsible wire mesh containers for virtually any application.

• Excellent ROI:

Unlike cardboard boxes and other storage bins that wear down over time or are susceptible to moisture and harmful elements, these mesh wire containers provide many years of reliable service. The galvanized/zinc/powder coating finish after welding protects the look and strengthens the structural integrity of the wire gauge.

Huameilong offers a broad variety of strong, functional and dependable metal wire mesh container to meet your unique storing needs. We carry robotically wire containers with 6 to 6.4mm wire for superior longevity and stacking strength. Features include a 50 x 50 mesh pattern, ID plate, galvanized finish after weld, helical hinge wire, strong stacking legs and heavy-duty drop gate latches.

Get in touch by giving Huameilong a call at +86-411-836-159-95 or contact us by filling out our online form. We will be more than happy to help… for FREE!

Work Faster, Safer and More Effectively With Wire Mesh Container

Is your warehousing or distribution operation searching for ways to improve productivity? To maximize efficiency? Wire mesh containers from Huameilong offers an economical and effective way to get the most out of your storage and supply space, while at the same time improving everything from organization and workflow to facility safety and cleanliness.

Our wire mesh containers are perfect for use in industrial and warehouse settings where there is a need for bulk materials handling. These wire mesh containers can be used for manufacturing and storage applications in different industries and are available in a range of sizes. Additional features and advantages include:

Open mesh construction

Provides excellent visibility, easy inventory control and eliminates dust and dirt build up. 

Strong & durable

This one piece heavy-duty collapsible wire mesh container features wire mesh arc-welded to a channel formed steel base. Sides and corners are heavily reinforced. 

Easily moved around

Notched, positive stacking legs permit handling by forklift or pallet truck. 

Easy access

Drop gate provides accessibility when its stacked.

Resists rust and corrosion

Durable zinc, hot-dip galvanized, powder coating finish

(add an image alt name:wire mesh fabric)

Other Optional Accessories to Create a Complete Storage System

Mobilize your container by adding a Dolly or wheels.

Add Nylon Cover to keep contents hidden, secure, and dust free.

Secure for parts in storage or transit by adding a top lid.

Choose Huameilong for Your Wire Mesh Container Storage Needs

Huameilong is a leading material handling manufacturer. We offer one of the best selections of mesh container solutions for a wide variety of industries. We set ourselves apart from the competition by producing wire containers capable of helping you optimize warehouse workflow and better utilize your storage facility.

Get in touch with Huameilong today if you’d like assistance sending an inquiry or placing an order. We are very happy to help… for FREE!

Making Choice B/W Hot & Cold Galvanizing for Roller Container

Galvanizing is an important process that keeps the containers free from rusting and corrosion. Hence, it is extremely important for a warehouse owner to buy a roller containers which is galvanized properly.

Rolling containers are widely used by different industries. These have helped industries to do their logistic management at a faster pace. Leading manufacturers have introduced the option of both hot-galvanized roll containers and cold-galvanized rolling containers.

Hence, many owners find it difficult to choose between the one. So, here we will know briefly about the galvanization process and their dominance on the container quality which will help you in making a fair decision between the two. Let us have a look:

galvanizing

What is Galvanization:

Galvanization is a process where the metal overlays with a zinc layer. It helps the metal surface avoid from rusts and minor damages. Warehouse roller containers if getting rusted can cause damage to the goods stored inside degrading its quality.

Hence, it is important to choose a properly galvanized containers. Talking about the process of galvanizing it is broad of two types:

Hot Galvanizing
Cold Galvanizing

Hot Galvanizing:

As the name suggests in the hot galvanizing process the metal. Varnished with zinc layer at high temperatures if around 500 C. This makes the zinc layer make a tight bond with the metal surface.

The metal contains with a thick layer of zinc which is free from corrosion and rusting. Hot galvanizing tends to protect the metal surface for about 8 years.

Cold Galvanizing:

In this process instead of creating a zinc coating at high temperatures. It is the process of electrolysis that coats the metal with a thin layer of zinc. The outer surface becomes bright and shiny.

But in comparison to hot galvanizing, the thin coating here protects the metal surface from rusting for usually a year or two.

Making the Tough Decision:

Now, any time one has to choose between the two it should depend on the usage of the roll containers. To be precise if you would be using the container as a warehouse cage trolley that will be used only indoors then cold galvanizing is a better option.

On the other hand, for bulky outdoor usage roller containers and nestable containers, it is preferred to go for hot-galvanized containers. This will keep the container protected from harsh temperatures and climatic conditions.

Hence, depending on the use of the container along with the time span for which you will need the container to make a decision.

So, now as you know the difference between the two and the way the process works making a decision would be easier. If still, you have any doubts about buying our metal products with the right galvanizing process you could always take the advice of your manufacturer.

The leading nestable roll container suppliers like HML Wires will always be happy to help.

So, get the perfect container and ensure that rusting never knocks the door of your warehouse. For any queries please feel free to reach us.

Why Industries are Moving Towards the Use of Wire Containers?

Different kinds of warehouses use different kind of storage containers based on their requirements. In the past few months, it has been observed that many industries change their strategy of storing goods and containers and were migrating towards a better approach.

It turned out that the classic wire containers became the choice for most of the industries. Many industries started using these containers for storing goods and stuff. Also, it helped them to enhance warehouse productivity.

As you might have got a little curious by now, let us find out why these warehouse wire containers became so popular and how they helped industries in effectively increasing the warehouse storage performance. Let us have a look:

Extremely Strong:

These containers are exceptionally strong. This makes them capable of storing heavy loads with ease. Hence, high performance can be achieved with the help of these phenomenally good containers.

Because of their high strength warehouse owners have made huge profits out of them. As they do not require regular maintenance check and repairs. This is why industrial wire containers have become a favorite choice for many warehouse owners today.

Long-Lasting & Durable:

Besides being strong these tool also are highly durable. This means that once purchased the warehouse owners can rely on their service forever. Hence, they prove to be a perfect one-time investment for many warehouses.

This is another major reason why many warehouses are tilting towards the use of these containers. If your warehouse is still using the old types and needs a fix maybe you should try out these phenomenal storage wire mesh storages too.

Versatility & Flexibility:

No container is truly good if it does not offer flexibility. When it comes to warehouse business the owner can’t predict what change is coming, and hence the storage methodology might be restructured.

To witness such scenarios, it is important to use the kind of containers which are versatile and flexible to easily adapt to the change coming. And, this can be achieved with the help of industrial wire storage containers.

High Loading Capacity:

And, the most important aspect of all indeed stays the loading capacity of these cages. Wire containers are capable of loading heavy loads with ease and efficiency. Also, these are so designed that even the heaviest weights can be properly stacked.

Apart from it these devices also offer ease of access to the goods stored inside. The capability to load heavy loads along with the ease of access makes a container incredibly perfect and so are these classic storage.

Customizable Option Available:

And, of course, the best of all, these metal products can also customized to meet the special requirements of your warehouse. The leading suppliers and manufacturers always ensure the perfect kind of tool. We deliver to your warehouse that serves your business well.

With so many amazing benefits any warehouse will opt for these wire containers. If you have not planned on using them yet, do it today.

HML Group